1. Factory Overview

Our Sports Support & Orthopedic Brace Factory is a dedicated manufacturing center specializing in high-performance sports medicine supports, orthopedic stabilization braces, functional compression products, and injury-prevention equipment.
Equipped with independent knitting, neoprene lamination, molding, stitching, and packaging workshops, the facility provides reliable, large-scale production for global retail chains, pharmacy groups, sports distributors, and long-term OEM/ODM partners.
With over 20 years of export experience, the factory follows international quality and compliance standards while supporting private-label programs across Europe, the United States, Australia, the Middle East, and Asia-Pacific.

2. Core Product Categories
Knee Support & Sleeve
Compression knee sleeves, patella stabilizers, open-patella neoprene braces, hinged knee braces.
Ankle Support & Sleeve
Compression ankle sleeves, lace-up stabilizers, wrap-around ankle supports.
Wrist Support & Sleeve
Adjustable wrist straps, neoprene wrist supports, carpal tunnel braces.
Elbow Support & Sleeve
Tennis elbow straps, compression elbow sleeves, neoprene elbow braces.
Shoulder Support & Sleeve
Adjustable neoprene shoulder stabilizers, compression shoulder sleeves.
Back Support / Lumbar Belt
Elastic lumbar belts, double-pull stabilizers, breathable posture-assist belts.
Thumb / Finger Support
Thumb spica braces, finger stabilizers, elastic finger wraps.
Calf / Shin Support
Elastic calf sleeves, shin braces.
Thigh / Groin Support
Compression thigh sleeves, groin wrap braces.
Posture Corrector
Back alignment belts and ergonomic posture correctors.
Compression Sleeves
Arm/leg/calf performance sleeves for circulation and fatigue reduction.
Cervical Collars & Shoulder Immobilizers
Soft foam neck supports, orthopedic immobilizers for post-injury recovery.

3. Production Line Layout & Equipment Capability
Knitting Workshop
Circular & warp knitting machines
Seamless compression knitting
Fabric density control systems
Neoprene Laminating Workshop
Open-cell & closed-cell neoprene lamination
Breathable perforation machines
Deodorizing finishing systems
Cutting & Molding Center
CNC automatic cutting machines
Heat-press molding for 3D pads
High-precision trimming equipment
Sewing & Assembly Workshop
Overlock, flatlock, zigzag industrial stitching
Programmable pattern-stitching systems
Hook-and-loop attachment systems
Injection Molding & Metal Components
Plastic injection molding
Aluminum hinge forming for advanced braces
Packing Facility
Clean packing rooms
Automated sealing, barcode, and labeling systems

4. Materials & Technical Performance
Premium Materials
Polyamide & spandex high-elastic fabrics
Breathable mesh fabrics
SBR / neoprene with soft lining
Latex-free elastic bands
EVA/PU molded pads
Silicone anti-slip strips
High-strength Velcro straps
Reinforced plastic or aluminum hinges
Technical Performance Highlights
Controlled compression gradient
High rebound elasticity
Fast moisture-wicking
Long-wear comfort
Anti-slip stability during movement
Washability & anti-odor performance

5. R&D Laboratory & Testing Instruments
Our in-house laboratory is equipped with:
Tensile strength testers
Elastic recovery analyzers
Velcro fatigue cycling machines
Abrasion resistance testers
Aging chambers for heat and humidity simulation
Colorfastness testers
Compression uniformity testers
Dimensional stability analyzers
Hinge fatigue testing rigs
R&D capabilities include biomechanical support optimization, structural redesign, and custom material engineering.

6. Quality Management & Compliance
The factory operates under global standards:
ISO 13485
ISO 9001
CE
FDA registration
REACH & RoHS compliance
California Proposition 65 compliance
SMETA 4P / BSCI social responsibility audits
QC Process
Raw material inspection
In-process molding & stitching checks
Compression class testing
Functional performance tests
100% final inspection
Random sampling for durability and fatigue testing

7. Environmental & Sustainability Commitment (ESG)
Latex-free alternatives
Solvent-free adhesive options
VOC-controlled neoprene
Recyclable packaging materials
Energy-efficient production
Waste reduction & heat recovery systems
REACH-compliant dyeing & finishing

8. Production Scalability & Lead Time
Monthly capacity: 600,000–800,000 pieces
Standard lead time: 25–35 days
Flexible surge production for peak seasons
Reserved material stock for key SKUs
Multi-line parallel manufacturing for urgent orders

9. Workforce & Management System
180–250 trained production staff
20+ QC inspectors
10+ engineers for product development
Three-shift production
ERP and MES for planning & traceability
Continuous operator training on precision stitching & molding

10. Packaging & Supply Chain
Packaging Options
Color boxes
Printed polybags
Zipper pouches
Hang-card blister packs
Multi-language retail packs
Supply Chain Services
Carton CBM optimization
Palletization for retail programs
Mixed-SKU container loading
Compliance documentation (CO, CE DOC, MSDS, Test Reports)

11. Case Studies & Retail Program Capabilities
The factory supports long-term OEM/ODM programs for:
European drugstore chains
US sporting goods retailers
Australian pharmacies
Middle Eastern health & sports distributors
Global e-commerce brands
Services include SKU planning, category cost engineering, packaging development, and ongoing quality maintenance.

12. After-Sales & Technical Support
Product technical files
Global compliance documentation
Custom testing protocols
Private-label artwork support
Retail onboarding support
Rapid-response account management
Continuous improvement for long-term partners

13. Full Customization Capabilities OEM/ODM 
Size Options: XS to XXL, custom dimensions available
Compression Level: Light, moderate, high compression
Fabric Density: 180–320 gsm, custom knitting structures
Neoprene Thickness: 2 mm, 3 mm, 5 mm, custom thickness
Fabric Types: Knitted fabric, neoprene, mesh, hybrid constructions
Pad Shapes: Oval, hex, 3D molded, custom shapes
Perforation Patterns: Micro, regular, large, custom patterns
Strap System: Hook-and-loop, elastic straps, reinforced straps
Logo Methods: Heat-transfer logo, woven label, silicone molded logo
Color Options: Standard black, custom Pantone colors
Packaging Options: Color box, polybag, zip pouch, blister, customized retail packs
Hinge Components: Plastic hinges, aluminum hinges, reinforced hinges
MOQ: 3,000–5,000 units per SKU depending on model
Testing Protocols: Custom fatigue, washability, load-resistance testing
Certification Options: CE, ISO, MDR-aligned configurations

14. Factory Visual Overview
A. Production Flowchart
Knitting → Fabric Inspection → Cutting → Molding → Stitching → Assembly → QC → Packing → Carton → Pallet → Loading
B. Equipment Layout Summary
Zone A: Knitting Lines
Zone B: Neoprene Lamination
Zone C: Cutting & Molding
Zone D: Stitching Workshop
Zone E: Assembly
Zone F: Packaging Cleanroom
Zone G: Warehouse & Palletizing
C. Certifications Wall
CE | ISO 13485 | ISO 9001 | FDA | REACH | SMETA 4P | BSCI | Prop65
D. Sports Support Product Wall
Knee | Ankle | Wrist | Back | Elbow | Shoulder | Calf | Thigh | Compression Sleeves

15. Why Choose This Sports Support Factory?
Dedicated sports support manufacturing ecosystem
Full vertical integration & multi-workshop capacity
Retail-grade quality compliance for EU & US
Advanced testing and R&D support
High-volume production with reliable lead time
Complete OEM/ODM customization matrix
Proven experience with global retailers and distributors