Production Lines- Suzhou Compass Co., Ltd.

Products

Production Lines

Our production lines are engineered for high-volume manufacturing of sports therapy products, medical consumables, elastic bandages, cohesive wraps, kinesiology tapes, boob tapes, and private-label adhesive products.
Each line is designed with modular flexibility to support multi-SKU programs, rapid changeover, and retail-grade quality consistency.
The facility operates in a 10,000+ m² production space with multiple dedicated line groups, integrated QC checkpoints, and trained technicians supporting continuous output of 600,000+ rolls per day.
Below is the full presentation of our production line architecture.

1. Production Line Architecture Overview Our factory runs multiple standardized production lines, each dedicated to a specific product family and manufacturing process:

• Kinesiology Tape Production Lines
Adhesive coating, laminating, drying, rolling, slitting, precision cutting, printing, and final packaging.

• Cohesive Bandage Production Lines
Non-woven substrate preparation, latex/polymer cohesive coating, curing, rolling, slitting, and retail-ready packing.

• Elastic Adhesive Bandage (EAB) Lines
Cloth substrate treatment, adhesive coating, heat setting, rolling, slitting, tension calibration, and shrink-wrap packaging.

• Athletic / Rigid Tape Lines
Zinc oxide adhesive coating, drying tunnels, high-tension rolling, and industrial-grade carton packing.

• Boob Tape & Beauty Tape Lines
Hypoallergenic adhesive formulation, skin-contact substrate finishing, die-cutting, shape customization, hygiene packing.

• Medical Tape Lines
Paper/PE/silk/non-woven substrate coating, anti-tear treatment, perforation modules, and medical-grade packing.

• Specialty Lines (Face Tape / Mouth Tape)
Precision die-cutting, micro-adhesive coating, and controlled-environment packaging.
Each line is built for continuous 24-hour rotation, stable batch consistency, and rapid SKU switching for large retail programs.

2. Line Configuration & Equipment Systems Each production line consists of multiple automated stations:

2.1 Substrate Handling & Pre-Treatment
• Substrate unwinding
• Tension-control rollers
• Color calibration and visual inspection
• Heat-setting or pre-lamination depending on product type

2.2 Adhesive Coating Systems
• Precision coating heads
• High-viscosity adhesive pumps
• Knife-over-roll, slot-die, or gravure coating options
• Medical-grade pressure-sensitive adhesive application
• Uniformity control for thickness and bonding strength

2.3 Laminating & Bonding Units
• Multi-layer laminating machines
• EVA/Paper core integration
• Thermal and pressure bonding options

2.4 Drying & Curing Tunnels
• Controlled temperature zones
• Ventilation & humidity management
• Adhesive polymer curing and stabilization

2.5 Rolling & Rewinding Machines
• Log roll formation
• Core-insertion systems
• High-precision rewinders with auto tension calibration

2.6 Slitting & Cutting Lines
• High-speed slitter machine
• Vertical and horizontal cutters
• Width adjustment for 1 cm – 10 cm
• Special die-cutting for I/Y/Fan/beauty shapes

2.7 Printing & Customization Modules
• Surface logo printing (where applicable)
• Pantone color management
• Batch traceability code printing

2.8 Final Packaging Lines
• Automated box folding
• Heat shrink wrapping
• Retail pouch loading
• Blister card sealing
• Multi-pack configuration
• Master carton assembly

Every production line is monitored digitally for speed, tension, temperature, adhesive consumption, and quality consistency.

3. Modular Production Zones To support cross-category manufacturing, the factory is built into organized zones:

• Material Preparation Zone
Large-scale raw material storage, substrate selection, pre-cutting, adhesive preparation, and environmental control.

• Coating & Laminating Zone
Fully enclosed, dust-controlled rooms for adhesive coating, substrate adhesion, and drying.

• Precision Cutting Zone
Die-cutting, slitting, perforation, shape customization, and special-cut formats for pre-cut strips.

• Clean Packaging Zone
Medical tape, mouth tape, boob tape, and cosmetic tape packed under strict hygiene standards.

• Quality Control Zone
Testing equipment for adhesion, tensile strength, elongation, aging, unwind force, water resistance, breathability, and batch uniformity.

• Finished Goods Warehouse Zone
FIFO inventory, carton palletization, container loading area, and export-compliant storage.

4. Dedicated Production Lines Per Product Category

4.1 Kinesiology Tape Lines
• 100% cotton, rayon, synthetic substrate compatibility
• Wave adhesive or straight adhesive pattern
• Custom color dyeing
• Waterproof treatment
• Pre-cut and log-roll lines running in parallel

4.2 Cohesive Bandage Lines
• Latex-free and latex cohesive systems
• Non-woven production control
• Colored and printed cohesive bandage lines
• Veterinary cohesive bandage dedicated stations

4.3 EAB (Elastic Adhesive Bandage) Lines
• High-tension cloth tape production
• Strong adhesive coating
• Hand-tear finishing modules
• Light/heavy EAB options

4.4 Rigid Tape & Sports Tape Lines
• Zinc oxide coating systems
• Extra-strong tensile calibration
• Breathable rigid tape perforation
• Hockey tape texture finishing

4.5 Beauty / Personal-Care Tape Lines
• Boob tape
• Face-lift tape
• Gentle beauty tape
• Pre-cut shapes and hygiene wrapping

4.6 Medical Tape Lines
• Paper, PE, silk, non-woven, transparent, foam
• Hypoallergenic adhesive
• Perforated rolls
• Cleanroom packing

5. Workforce & Technical Team System Our production lines are supported by 60+ trained workers, with specialized departments:

• Substrate processing team
• Adhesive blending specialists
• Coating technicians
• Rolling & slitting operators
• Die-cutting engineers
• Packaging engineers
• QC inspectors
• Warehouse & supply-chain specialists
Teams are trained for multi-line operation, ensuring rapid switching between SKUs and maintaining retail-level consistency.

6. Automation & Digital Monitoring Our factory integrates semi-automated and fully automated systems:

• Tension-control automation
• Adhesive thickness monitoring
• Real-time machine temperature & speed sensors
• Automated cutting & slitting systems
• Digital batch tracking
• Production dashboard for capacity & output visibility
These systems guarantee precision performance and reduce human error across large-volume programs.

7. In-Line Quality Control Checkpoints Each production line includes at least 6 QC checkpoints:

Raw Material Verification
Coating Quality Inspection
Lamination Bond Check
Rolling Stability Test
Slitting Precision Test
Final Visual & Functional Testing

QC measurements include:
• Adhesion (N/25 mm)
• Peel strength
• Stretch & recovery (%)
• Tensile durability
• Waterproof performance
• Color consistency
• Unwind force
• Edge smoothness
• Packaging integrity

8. Production Capacity & Throughput

• 600,000+ rolls/day total output
• High-speed cutting lines supporting 120–150 cuts/min
• Coating lines supporting tens of thousands of meters/day
• Slitting lines supporting multi-SKU width changeovers in minutes
• Packaging lines supporting retail boxes, blister cards, pouches, and multi-packs
The factory maintains stable output to support long-term retail programs, supermarket chains, and distributor demand.

9. SKU Flexibility & Multi-Program Support Our line design supports:

• Rapid color switching
• Custom width (1–10 cm)
• Custom lengths (3m, 5m, 7m, 10m…)
• Pattern adhesive
• Pattern printing
• Pre-cut strips
• Beauty-wing shapes
• Boob tape die-cut formats
• Multi-pack bundles for retail promotions
This enables our clients to run 10–50 SKU programs within a single category.

10. Why Our Production Lines Matter to Buyers

• Built specifically for sports medicine, medical consumables, and beauty tape production
• Scalable for bulk orders, chain retailers, and multi-region programs
• High consistency from batch to batch
• Full OEM/ODM development across all lines
• Support for high-performance materials and advanced adhesive systems
• Fast delivery timelines due to optimized line layout
• Export-ready and compliant with global regulations

Production Process

Sample Customization 01
Order Contract 02
Production Confguration 03
Raw Materials 04
Confguration Glue 05
FabricGluing Glue 06
Rewinding 07
Cutting 08
Film Packaging 09
Finished Product Testing 10
Product Delivery 11
After Sales 12

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