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Felt & Sponge Callus Pads / Corn Cushions / Foot Blister Protectors – Custom OEM & Wholesale Solutions

1. Product Overview

These Felt & Sponge Callus Pads are designed for all-day protection against friction, pressure, and blisters caused by tight shoes or prolonged standing. Made from premium felt and sponge materials, they offer soft cushioning and excellent adhesion for targeted pain relief on toes, heels, or metatarsal areas.
Suitable for both men and women, these versatile Corn Cushions / Blister Pads / Foot Protectors are widely used in pharmacies, foot-care clinics, and retail foot-care lines across global markets.

2. Product Specifications & Customization Options

Material: Premium Felt + Sponge Composite (Foam / Felt / Cotton blend)

Shape Options: Oval / U-shape / Round / Teardrop / Rectangle / Custom die-cut

Color: Skin tone, Beige, or Custom Pantone shades

Thickness: Approx. 3 mm for comfort and flexibility

Sheet Size: 10.5 × 7 × 0.5 cm

Packaging Options: 1 sheet/bag, OPP pouch, or customized retail blister card

MOQ: 5,000 sheets per SKU (custom OEM ≥10,000)

Sample: Free (one sheet for testing)

Lead Time: 20–25 days depending on order volume

Certification: CE, ISO13485

Manufacturing Capacity: 2,000,000 sheets/month with high-precision lamination and cutting technology

3. Performance & Technical Highlights

Multi-zone Protection: Relieves friction and prevents blister formation on toes, heels, and forefoot.

Soft Yet Durable Cushioning: High-resilience felt absorbs impact while maintaining elasticity for long-term wear.

Secure Adhesion: Skin-safe adhesive ensures reliable attachment without residue or irritation.

Versatile Design: Works for corns, calluses, bunions, and shoe-pressure protection in both daily and clinical use.

Breathable & Sweat-Resistant: Maintains comfort during sports and extended walking hours.

4. Application Fields

Pharmacies & Drugstores: Retail-ready blister packs under private labels.

Podiatry & Foot Clinics: Medical-grade pain relief and protection during treatment.

Sports Stores: Preventive cushioning for running shoes, hiking boots, and orthotic footwear.

E-commerce & Health Retail Chains: Bulk or mixed SKUs for direct B2B or D2C sales channels.

5. Channel Solutions

Wholesaler:
Bulk neutral packaging | ≥100,000 pcs | Standardized SKUs for medical and foot-care wholesalers.

Distributor:
Mixed or retail packaging | ≥10,000 pcs | CE/FDA docs, localized labeling, multi-language options for pharmacies and clinics.

Brand Owner:
Retail-ready or OEM box | ≥5,000 pcs/SKU | Full OEM/ODM customization, logo and design service for supermarket or pharmacy chains.

6. Why Choose Our Callus Pads?

30+ years of OEM experience in foot-care consumables.

Consistent quality control with CE/ISO certification.

Flexible packaging solutions for multi-channel sales.

High manufacturing capacity with competitive pricing.

Expert design support for branding and private label programs.

As a professional foot-care product manufacturer, we specialize in OEM and wholesale Felt & Sponge Callus Pads, supplying global pharmacy chains, supermarkets, and medical distributors with certified, customizable solutions.